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Highway Tunnel Portal Ventilation Heat Recovery (Case Study)

A alpine highway tunnel exhausts 120,000 m3/h of warm air in winter while drawing in cold fresh air. EN159 added a heat-pipe recovery unit at the portal to preheat intake air.

The Challenge

Portal buildings and fan rooms needed heating as minus 18 C intake air entered. The operator wanted recovery with no moving parts exposed to the tunnel environment.

Why Heat Pipe Air-to-Air Recovery

Heat pipes suit tunnel duty: passive, sealed, no rotating seal to foul. Streams stay separate, so tunnel exhaust pollutants do not enter the intake.

The EN159 Solution

Split heat-pipe modules, 120,000 m3/h, 60 percent effectiveness, installed in the portal ventilation plenum with a 4 degree tilt.

Measured Results

  • Recovered heat: about 0.9 MW
  • Intake preheated by 11 C
  • Portal heating cost cut by 48 percent
  • Estimated payback: 18 months

Compliance and Selection Notes

Separated streams, no mixing, passive operation. Rotary wheels excluded for foul-air duty.

Frequently Asked Questions

Is maintenance needed?

Heat pipes are sealed and passive. Inspection is visual; no lubricant or drive service.

Can it handle tunnel exhaust?

Yes, with separated streams. Exhaust never mixes with intake air.

Related Guides and Tools

Heat Pipe Heat Exchangers · Mine Ventilation Heat Recovery · Heat Pipe Applications · Contact EN159

Get a Site-Specific Recovery Estimate

Talk to an EN159 application engineer about your tunnel ventilation exhaust stream. Call 15753355505 or visit our contact page for a site-specific recovery estimate.

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