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Plate heat exchanger for waste heat recovery of painting and spray painting exhaust gas

working principle:
The waste heat recovery heat exchanger for painting and baking room exhaust gas is a device that exchanges energy between air and air through a heat-conducting plate, and uses the energy of exhaust air to pretreat fresh air, thereby achieving the purpose of energy recovery. The fresh air and exhaust air are completely separated by a heat-conducting plate to avoid cross contamination and ensure the cleanliness of the fresh air.
Product Introduction:
Our waste heat recovery heat exchanger is a cross flow plate type heat exchange core, made of hydrophilic aluminum foil, oxygen resin aluminum foil, stainless steel and other materials, with a heat transfer efficiency of over 95%. It can achieve efficient heat recovery without changing the existing coating production process. This device not only significantly improves energy efficiency, but also effectively reduces exhaust emissions, making your production process more environmentally friendly and efficient.
Core advantages
Efficient and energy-saving: Our gas air plate heat exchanger adopts composite phase change heat transfer technology, with a heat transfer efficiency of over 95%. It can achieve efficient heat recovery without changing the existing coating production process.
Environmental protection and emission reduction: By recovering the heat energy from exhaust gas and using it for fresh air preheating, the direct emission of exhaust gas is greatly reduced, reducing the environmental burden.
Intelligent operation: The system runs fully automatically without the need for manual supervision, ensuring safety and reliability, greatly reducing manual maintenance costs.
Flexible customization: Tailored the most suitable waste heat recovery solution according to the conditions of different production sites, with flexible and convenient installation.
Reduce costs: significantly reduce production costs caused by energy consumption, have a short investment return period, and rapidly enhance the market competitiveness of enterprises.

Widely used in automobile manufacturing, furniture baking paint, machine baking paint, high-temperature baking paint and other fields. Whether you are engaged in mass production or precision operations, gas air plate heat exchangers can provide you with customized energy-saving solutions.

Steam Heating Coils

Structural features

it adopts stainless steel tube sleeve & aluminum fin structure, and it is in close contact with steel tubethrough hydraulic expansion tube, which has better heat transfer effect.Made of high quality stainless steel tube, high thermal conductivity and strong corrosion resistance.Professional tube design,low resistance, higher heat transfer.Professional software selection to meet the needs of different users

Working conditionSteam pressure ≤0.5MPa, air supply temperature up to 150 degrees;When selecting the product, choose the economic operation wind speed range (1.5m/s-3.5m/s)In this way, it can get good economic operation results.The maximum size of a single size can be 5000mm x 2500mm, which can be assembled when thissize is exceeded.

Application

Air conditioning ventilation system.

Food and medicine drying system.

Petrochemicalheat exchange system.

Corrosion resistant place

Cross flow plate heat exchanger

Introduction: The heat exchange core is a cross flow heat exchange core, in which two streams of air with different temperatures flow in a positive cross flow, and heat exchange occurs between the two fluids, with their channels completely separated.

Cross flow plate heat exchangers can be applied to air handling units as the main component of heat recovery. Cross flow plate heat exchangers can also be applied to ventilation systems, installed in air ducts as the main component of the heat recovery section, and their installation positions can be flexibly switched.

Application scenarios: Waste heat recovery solutions for coating machines, laminating machines, etc., heat recovery solutions for drying vegetables, nuts, shrimp skin, and dried fish, waste heat recovery for paint baking rooms, energy-saving technologies for waste heat recovery of exhaust gases such as boiler and factory electricity.

The module structure can provide any size and stacking height combination to meet various airflow and scene applications.

Material: According to the on-site working conditions, various materials are available for selection, such as hydrophilic aluminum foil, epoxy resin aluminum foil, stainless steel, etc.

Biopharmaceutical waste heat recovery heat exchanger

The application principle of waste heat recovery equipment in biopharmaceutical enterprises is mainly to transfer the thermal energy in the pharmaceutical factory exhaust gas to the working medium through a heat exchanger, so as to raise its temperature, and then convert this thermal energy into useful energy, such as preheating air, hot water, steam, etc., to avoid energy waste and reduce exhaust gas emissions while protecting the environment.

Advantages of biopharmaceutical waste heat recovery heat exchanger:

Efficient heat transfer

Energy conservation and environmental protection

Easy to maintain

Customizable design

The use of plate heat exchangers for dehumidification and waste heat recovery in the process of biopharmaceutical waste heat recovery can effectively reduce energy consumption, improve efficiency, extend equipment service life, and help meet environmental requirements.

Coating machine, heating shaping machine, tunnel furnace exhaust gas heat recovery device

A coating machine is a mechanical device used to evenly apply specific functional adhesives, coatings, inks, etc. onto the surface of a substrate and dry it, with a wide range of applications. For example, printing and packaging coating, textile and building materials anti-corrosion and waterproof coating, automotive sheet metal coating, optical coating for circuit boards, semiconductors, and lithium battery production coating.
The coating process of a coating machine mainly includes three steps: coating, drying, and winding. The drying process generates a large amount of waste heat during the heating process. Therefore, designing an effective waste heat recovery device can effectively reduce the energy consumption of the coating machine, which is important for its energy conservation and environmental protection.
Principle of residual heat recovery of coating machine
The waste heat recovery device of the coating machine uses a heat exchanger to recover waste heat. Using the waste heat gas emitted by the coating machine (coating machine) to preheat the new air, the preheated new air enters the oven through the pipeline, achieving the goal of energy conservation. The heat exchanger achieves waste heat recovery by exchanging heat between the hot air and flue gas generated during the drying process of the coating machine and the recovery medium (such as air, water, or other fluids). Hot air and flue gas flow through the heat exchanger through one side channel, while the recovery medium flows through the other side channel. The plate structure of the heat exchanger increases the surface area for heat transfer and improves the efficiency of heat recovery.
Advantages of Coating Machine Waste Heat Recovery Device
Compact structure, high heat transfer efficiency, and strong adaptability. They are suitable for heat transfer and energy recovery in high temperature, high humidity, and corrosive environments. Through a well-designed waste heat recovery system, lithium battery coating machines can operate more efficiently and reduce their impact on the environment.

Wood drying waste heat recovery plate heat exchanger

In the conventional drying process of wood, the traditional ventilation method results in significant heat loss due to the removal of moisture and exhaust gas. The forced ventilation and waste heat recovery system in the wood drying room is a new technology that improves the indoor and outdoor dry wet air exchange process in drying production and effectively recovers waste heat.
The counterflow plate heat exchanger adopts high-quality hydrophilic coated aluminum foil, epoxy resin coated aluminum foil and other materials. The two air streams enter the channel in reverse, increasing the heat transfer area. The fresh air and exhaust air are completely separated to avoid the transmission of odors and moisture. Fast thermal conductivity, no secondary pollution, achieving ventilation and heat recovery functions.

Plate heat exchanger, heat pump, drying heat exchanger, industrial fresh air fan, heat recovery equipment

Product Introduction:
Plate heat exchanger is a detachable energy recovery heat exchange device composed of multiple corrugated heat transfer plates. The heat exchange core is made of hydrophilic aluminum foil, oxygen resin aluminum foil, stainless steel and other materials. The air flows in a cross flow manner, and the fresh exhaust is completely separated to avoid the transmission of any odor and moisture.

Product features:

Using hydrophilic coated aluminum foil as the heat transfer conductor, processed by special technology, it has the characteristics of high heat transfer efficiency, easy maintenance, and long service life.

Epoxy resin aluminum foil can be used, which is corrosion-resistant and suitable for special occasions.

Multiple specifications, sizes, and spacing (3-12mm) are available for selection.

Modular structure, capable of providing combinations of cross-sections of any size and plate stacking thickness, with no moving parts and low equipment maintenance costs.

Compact structure, small volume, suitable for various occasions.

Flexible assembly: The combination form of plate heat exchangers can be reasonably selected according to the size of the usage and installation site space, as well as the operating conditions.

Application areas:
Widely used in ventilation, energy recovery, cooling, heating, dehumidification, and waste heat recovery industries such as HVAC, telecommunications, power, textile, automotive, food, medical, agriculture, animal husbandry, baking, drying, welding, and boilers.
Heat pump system: Plate heat exchangers are widely used in air source heat pump systems, suitable for household and small commercial projects.
Industrial sector: Suitable for large-scale heat exchange in industrial production, such as chemical, food processing, energy and power industries.
Ground source heat pump system: suitable for ground source heat pump systems, with high heat transfer efficiency.
Seawater desalination: suitable for seawater desalination process, corrosion-resistant and high-temperature resistant.

DATA CENTER COOLING EXCHANGERS

The application of cooling heat exchangers in data centers is an important component of energy efficiency management in data centers. Through efficient thermal management technology, energy consumption is significantly reduced and system performance is improved.

air-to-air heat exchanger
The function of plate heat exchanger
Improving energy efficiency: Plate heat exchangers play a crucial role in data center cooling systems. Through an efficient heat exchange process, plate heat exchangers can effectively transfer the heat generated by servers to the cooling water, which is then released into the atmosphere through the cooling tower. This efficient heat exchange process not only improves the energy efficiency of data centers, but also reduces energy consumption and operating costs.
Optimize temperature control: Plate heat exchangers can accurately control the temperature and humidity inside data centers, ensuring that server equipment operates in a suitable environment. By adjusting the flow rate and temperature of cooling water, plate heat exchangers can meet the cooling needs of different data centers, ensuring the stable operation and efficient performance of server equipment.
Energy saving and environmental protection: The use of plate heat exchangers helps reduce the impact of data centers on the environment. By using environmentally friendly materials and energy-saving technologies, plate heat exchangers can reduce energy consumption and emissions, in line with the concept of sustainable development. Meanwhile, the efficient heat exchange process of plate heat exchangers also reduces waste of natural resources, providing strong support for the green operation of data centers.
Flexible and reliable: Plate heat exchangers have the advantages of compact structure, small footprint, and easy installation, making them widely used in space limited places such as data centers. At the same time, the design and manufacturing of plate heat exchangers have undergone strict quality control and testing verification, ensuring their long-term stable and reliable operational performance.

Rotary air to air heat recovery exchanger

Rotary heat exchanger, an industrial energy-saving tool, adopts advanced design, dynamically adapts to changes in heat load, and improves heat transfer efficiency and thermal energy utilization. It efficiently converts heat energy through two methods: direct contact heat transfer and indirect heat transfer. Compared with fixed bed heat exchangers, it has higher heat transfer efficiency and larger heat transfer area, especially in high temperature, high pressure, and high corrosion environments, demonstrating unique advantages. High degree of automation, reducing labor costs, and achieving precise temperature control. Widely used in industries such as petrochemicals, energy and power, food and medicine, as heaters, coolers, condensers and other equipment, to improve energy utilization efficiency, reduce energy consumption and carbon emissions.

Summary of Characteristics:
High heat transfer efficiency: dynamic operation to enhance efficiency.
Strong adaptability: able to handle diverse processes and meet complex needs.
High degree of automation: advanced control, reducing costs.
Easy to maintain: The structure is simple, easy to maintain, and cost-effective.

How a Double Rotor Setup Works

1. The enthalpy/adsorption rotor dehumidifies and cools the hot and humid outside air.

2. The cooling coil further dehumidifies the outside air until the requested humidity level is reached.

3. The sensible rotor reheats the outside air to the required supply air temperature.

4. At the same time, the exhaust air is cooled which increases the efficiency of the enthalpy/adsorption rotor.

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