In counterflow the cold outlet meets the hot inlet, so the cold stream can approach the hot inlet temperature. Crossflow and parallel-flow cap out lower for the same NTU.
How do I get NTU?
NTU = UA / Cmin, where U is overall heat-transfer coefficient (W/m²K), A the core area, and Cmin the smaller of the two stream heat capacities (kg/s × cp). Our sizing tool works the other way round.
What is a typical effectiveness?
Well-built plate exchangers reach 80–90% (counterflow); crossflow 60–70%. If measured effectiveness is far below the design NTU prediction, suspect fouling or bypass.
Preliminary estimate only. Zibo Qiyu designs plate, rotary and cross-flow air-to-air heat exchangers — request a quote.