카테고리 아카이브 교차 흐름 열교환기

교차 흐름 열교환기는 어떻게 작동합니까?

에이 crossflow heat exchanger works by allowing two fluids to flow at right angles (perpendicular) to each other, typically with one fluid flowing through tubes and the other flowing across the outside of the tubes. The key principle is that heat is transferred from one fluid to the other through the walls of the tubes. Here's a step-by-step breakdown of how it works:

Components:

  1. Tube Side: One of the fluids flows through the tubes.
  2. Shell Side: The other fluid flows over the tubes, across the tube bundle, in a direction perpendicular to the flow of the fluid inside the tubes.

Working Process:

  1. Fluid Inlet: Both fluids (hot and cold) enter the heat exchanger at different inlets. One fluid (let's say the hot fluid) enters through the tubes, and the other fluid (cold fluid) enters the space outside the tubes.
  2. Fluid Flow:

    • The fluid flowing inside the tubes moves in a straight or slightly twisted path.
    • The fluid flowing outside the tubes crosses over them in a perpendicular direction. The path of this fluid can be either crossflow (directly across the tubes) or have a more complex configuration, like a combination of crossflow and counterflow.

  3. Heat Transfer:

    • Heat from the hot fluid is transferred to the tube walls and then to the cold fluid flowing across the tubes.
    • The efficiency of heat transfer depends on the temperature difference between the two fluids. The larger the temperature difference, the more efficient the heat transfer.

  4. Outlet: After heat transfer, the now cooler hot fluid exits through one outlet, and the now warmer cold fluid exits through another outlet. The heat exchange process results in a temperature change in both fluids as they flow through the heat exchanger.

Design Variations:

  • Single-pass crossflow: One fluid flows in a single direction across the tubes, and the other fluid moves through the tubes.
  • Multi-pass crossflow: The fluid inside the tubes can flow in multiple passes to increase the contact time with the fluid outside, improving heat transfer.

Efficiency Considerations:

  • Crossflow heat exchangers are generally less efficient than counterflow heat exchangers because the temperature gradient between the two fluids decreases along the length of the heat exchanger. In counterflow, the fluids maintain a more consistent temperature difference, which makes it more effective for heat transfer.
  • However, crossflow heat exchangers are easier to design and are often used in situations where space is limited or where fluids need to be separated (like in air-to-air heat exchangers).

Applications:

  • Air-cooled heat exchangers (like in HVAC systems or car radiators).
  • Cooling of electronic equipment.
  • Heat exchangers for ventilation systems.

So, while not as thermally efficient as counterflow heat exchangers, crossflow designs are versatile and commonly used when simplicity or space-saving is important.

교차 흐름 열교환기의 온도 프로파일

Here’s a breakdown of the temperature profile for a cross flow heat exchanger, specifically when both fluids are unmixed:


🔥 Cross Flow Heat Exchanger – Both Fluids Unmixed

➤ Flow Arrangement:

  • One fluid flows horizontally (say, hot fluid in tubes).
  • The other flows vertically (say, cold air across the tubes).
  • No mixing within or between the fluids.


📈 Temperature Profile Description:

▪ Hot Fluid:

  • Inlet temperature: High.
  • As it flows, it loses heat to the cold fluid.
  • Outlet temperature: Lower than inlet, but not uniform across the exchanger due to varying contact time.

▪ Cold Fluid:

  • Inlet temperature: Low.
  • Gains heat as it flows across the hot tubes.
  • Outlet temperature: Higher, but also varies across the exchanger.

🌀 Because of the crossflow and no mixing:

  • Each point on the exchanger sees a different temperature gradient, depending on how long each fluid has been in contact with the surface.
  • The temperature distribution is nonlinear and more complex than in counterflow or parallel flow exchangers.


📊 Typical Temperature Profile (schematic layout):

                ↑ Cold fluid in

High │ ┌──────────────┐
Temp │ │ │
│ │ │ → Hot fluid in (right side)
│ │ │
↓ └──────────────┘
Cold fluid out ← Hot fluid out

⬇ Temperature Curves:

  • Cold fluid gradually heats up — the curve starts low and arcs upward.
  • Hot fluid cools down — starts high and arcs downward.
  • The curves are not parallel, 그리고 not symmetrical due to crossflow geometry and varying heat exchange rate.


🔍 Efficiency:

  • The effectiveness depends on the heat capacity ratio and the NTU (Number of Transfer Units).
  • Generally less efficient than counterflow but more efficient than parallel flow.

두 유체가 혼합되지 않은 교차 흐름 열교환기

에이 두 유체가 혼합되지 않은 교차 흐름 열교환기 두 유체(뜨겁고 차가운 유체)가 서로 수직(90°)으로 흐르는 열교환기 유형을 말합니다. 두 유체 모두 내부적으로 또는 다른 유체와 섞이지 않습니다.. 이 구성은 다음과 같은 응용 프로그램에서 일반적입니다. 공기 대 공기 열 회수 또는 자동차 라디에이터.

주요 특징:

  • 교차 흐름: 두 유체는 서로 직각으로 움직입니다.
  • 혼합되지 않은 유체: 뜨겁거나 차가운 유체는 모두 단단한 벽이나 핀으로 각각의 흐름 통로에 갇혀서 혼합이 방지됩니다.
  • 열전달: 유체를 분리하는 단단한 벽이나 표면에 발생합니다.

건설:

일반적으로 다음이 포함됩니다.

폐쇄형 채널 두 번째 유체(예: 물이나 냉매)가 튜브 내부로 흐릅니다.

튜브 또는 지느러미 표면 한 가지 유체(예: 공기)가 튜브를 가로질러 흐르는 곳입니다.

일반적인 응용 프로그램:

  • 자동차의 라디에이터
  • 에어컨 시스템
  • 산업용 HVAC 시스템
  • 열 회수형 인공호흡기(HRV)

장점:

  • 유체 간 오염 없음
  • 간단한 유지관리 및 청소
  • 분리되어야 하는 가스 및 유체에 적합합니다.

중국산 판형 열 회수 교환기

Heat exchangers are mainly made of materials such as aluminum foil, stainless steel foil, or polymers. When there is a temperature difference between the airflow isolated by aluminum foil and flowing in opposite directions, heat transfer occurs, achieving energy recovery. By using an air to air heat exchanger, the heat in the exhaust can be utilized to preheat the fresh air, thereby achieving the goal of energy conservation. The heat exchanger adopts a unique point surface combination sealed process, which has a long service life, high temperature conductivity, no permeation, and no secondary pollution caused by the permeation of exhaust gas.

Plate heat recovery exchanger

Cross flow plate heat exchanger

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Introduction: The heat exchange core is a cross flow heat exchange core, in which two streams of air with different temperatures flow in a positive cross flow, and heat exchange occurs between the two fluids, with their channels completely separated.

Cross flow plate heat exchangers can be applied to air handling units as the main component of heat recovery. Cross flow plate heat exchangers can also be applied to ventilation systems, installed in air ducts as the main component of the heat recovery section, and their installation positions can be flexibly switched.

Cross flow plate heat exchangers

Application scenarios: Waste heat recovery solutions for coating machines, laminating machines, etc., heat recovery solutions for drying vegetables, nuts, shrimp skin, and dried fish, waste heat recovery for paint baking rooms, energy-saving technologies for waste heat recovery of exhaust gases such as boiler and factory electricity.

The module structure can provide any size and stacking height combination to meet various airflow and scene applications.

Material: According to the on-site working conditions, various materials are available for selection, such as hydrophilic aluminum foil, epoxy resin aluminum foil, stainless steel, etc.

Cross flow plate heat exchangers

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