Fundamentals

Heat Exchanger Materials: Aluminum, Polymer & Stainless Compared

Updated 2026-09-02 · 6 min read

The plate material decides conductivity, corrosion resistance, cleanability and price. Three dominate air-to-air cores:

MaterialStrengthsWatch-outs
AluminumHigh conductivity, light, low costCorrodes in acidic or coastal air
Polymer (enthalpic film)Corrosion-proof, enables moisture transferLower conductivity, needs thin walls
Stainless steelCorrosion-proof, hygienic, washableHigher cost, lower conductivity than aluminum

How to choose

Material ties into cleaning and industrial recovery choices.

Specifying a unit for your project?

EN159 builds plate, rotary, heat-pipe and counterflow air-to-air exchangers in aluminum, polymer and stainless. Send airflow (m3/h), inlet temperatures and available space and we will size it.

Request a quote

Related reading