Kategoriearchiv Frischluftreinigung

Anwendung von Wärmetauschern in Lüftungssystemen

Heat exchangers play a key role in ventilation systems by improving air handling efficiency, reducing energy consumption, and enhancing indoor air quality. Below is a detailed explanation of their functions and common applications.


I. Functions of Heat Exchangers in Ventilation Systems

  1. Energy Saving
    Heat exchangers recover thermal energy (or cooling energy) from exhaust air and transfer it to the incoming fresh air. This reduces the energy required to heat or cool fresh air, making it ideal for both winter heating and summer cooling.

  2. Improving Fresh Air Quality and Comfort
    While ensuring sufficient ventilation, heat exchangers help preheat or precool the fresh air, minimizing temperature differences between indoor and outdoor air, and improving occupant comfort.

  3. Boosting System Efficiency (COP)
    By recovering both sensible and latent heat from exhaust air, the system’s energy efficiency is significantly improved.

  4. Assisting Temperature and Humidity Control
    In environments such as cleanrooms, laboratories, or temperature-controlled workshops, heat exchangers serve as pre-conditioning units to stabilize incoming air conditions.


II. Common Types of Heat Exchangers in Ventilation Systems

  1. Plate Heat Exchanger (Sensible Heat)

    • Uses aluminum or plastic plates to separate exhaust and supply air streams while transferring heat across the plates.

    • Commonly used in commercial buildings, schools, and office ventilation.

    • Efficiency typically ranges from 50% to 70%.

  2. Total Heat Recovery Unit (Sensible + Latent Heat)

    • Uses a special membrane that allows both heat and moisture exchange.

    • Ideal for residential buildings, hospitals, hotels, and environments with humidity control needs.

    • Provides better comfort and energy savings.

  3. Heat Pipe Heat Exchanger

    • Features a simple structure with no moving parts; transfers heat via heat pipes while keeping airflow streams completely separate.

    • Suitable for server rooms, preheating/precooling fresh air, and drying systems.

    • Performs well in high-temperature exhaust air environments.

  4. Rotary Wheel Heat Exchanger

    • A rotating wheel with hygroscopic coating simultaneously contacts both fresh and exhaust air, transferring both heat and moisture.

    • High efficiency (up to 70%–85%), but with a potential risk of cross-contamination.

    • Suitable for scenarios where energy efficiency is prioritized and cross-contamination is not critical.

  5. Indirect Evaporative Cooling Heat Exchanger

    • Uses exhaust air evaporation to cool incoming air without adding humidity.

    • Ideal for hot, dry environments such as industrial workshops and warehouses.


III. Typical Application Scenarios

  • Industrial Facilities: Improve temperature and humidity control while lowering fresh air energy consumption.

  • Cleanrooms and Operating Rooms: Stabilize airflow and temperature for controlled environments.

  • Commercial Buildings and Offices: Precondition fresh air and improve HVAC efficiency.

  • Public Spaces (Subways, Airports, Schools): Ensure good ventilation while saving energy.

  • Data Centers and Server Rooms: Recover waste heat for air preheating during winter.

  • Livestock Houses and Greenhouses: Balance ventilation with temperature and humidity stability to support growth.


IV. Conclusion

The application of heat exchangers in ventilation systems has become an essential part of modern HVAC design. By recovering thermal energy, enhancing indoor comfort, and improving air quality, heat exchangers are a core component in green buildings, energy-saving solutions, and intelligent ventilation systems.

Lüftungsgerät mit Wärmerückgewinnung auf Ethylenglykolbasis

An ethylene glycol heat recovery ventilation unit is an air handling device that uses ethylene glycol solution as a heat transfer medium to recover heat or cooling energy from exhaust air, improving the energy efficiency of air conditioning systems. It is widely used in places requiring strict separation of fresh and exhaust air, such as hospitals, laboratories, and industrial facilities.

Working Principle

The ethylene glycol heat recovery ventilation unit achieves energy recovery through a heat exchanger and ethylene glycol solution:

  1. Exhaust Side: The cooling or heating energy in the exhaust air is transferred to the ethylene glycol solution via a heat exchanger, altering the solution's temperature.
  2. Fresh Air Side: A circulation pump delivers the cooled or heated ethylene glycol solution to the fresh air side's heat exchanger, adjusting the fresh air temperature to reduce the operating load and energy consumption of the air conditioning system.
  3. Heat Recovery Efficiency: The heat recovery efficiency of the ethylene glycol solution can reach about 50%, depending on system design and operating conditions.

System Components

  • Fresh Air Side: Fresh air section, primary/medium efficiency filter section, ethylene glycol heat exchanger, and supply fan section.
  • Exhaust Side: Return air section, primary efficiency filter section, ethylene glycol heat exchanger, and exhaust fan section.

Applications

  • Suitable for scenarios requiring complete isolation of fresh and exhaust air, such as hospitals and cleanrooms.
  • Ideal for industrial or commercial buildings needing efficient energy recovery, such as factories and transportation facilities.

Vorteile

  • High Energy Efficiency: Reduces air conditioning system energy consumption through heat recovery, lowering operating costs.
  • Flexibility: Adjusts fresh air temperature based on varying climate conditions, adapting to diverse environments.
  • Safety: Ethylene glycol solution prevents heat exchanger freezing in low-temperature environments.

Considerations

  • Maintenance: Regular checks on the ethylene glycol solution concentration and circulation pump operation are necessary.
  • Design Requirements: System design must consider the layout of fresh and exhaust air ducts to ensure efficient heat exchange and prevent cross-contamination.

Frischluftgerät mit Wärmerückgewinnung

The heat recovery fresh air unit is an energy-efficient ventilation system that introduces fresh outdoor air while recovering heat from the exhaust air. It uses a heat exchanger—typically a plate-type or rotary wheel exchanger—to transfer thermal energy between incoming and outgoing airstreams without mixing them, significantly reducing heating or cooling loads.

Constructed with high-efficiency filters, fans, and a heat exchanger core (commonly aluminum or enthalpy material), the system ensures a continuous supply of fresh air while maintaining indoor temperature stability and improving air quality. It helps reduce energy consumption, enhance indoor comfort, and comply with modern building energy-saving standards.

These units are ideal for applications in offices, factories, schools, hospitals, and other facilities requiring reliable ventilation and temperature control with reduced operating costs.

Wie funktioniert ein Luft-Luft-Wärmetauscher im Frischluftsystem?

An air-to-air heat exchanger in a fresh air system transfers heat between incoming fresh air and outgoing stale air without mixing the two streams. Here’s how it works:

  1. Structure: The exchanger consists of a core with thin, alternating channels or plates, often made of metal or plastic, that separate the incoming and outgoing airflows. These channels allow heat transfer while keeping air streams isolated.
  2. Wärmeübertragung:
    • In winter, warm indoor air (being exhausted) transfers its heat to the colder incoming fresh air, pre-warming it.
    • In summer, cooler indoor air transfers its "coolness" to the warmer incoming air, pre-cooling it.
    • This process occurs through conduction across the exchanger’s walls, driven by the temperature difference.
  3. Types:
    • Cross-flow: Air streams flow perpendicularly, offering moderate efficiency (50-70%).
    • Counter-flow: Air streams flow in opposite directions, maximizing heat transfer (up to 90% efficiency).
    • Rotary (enthalpy wheel): A rotating wheel absorbs and transfers both heat and moisture, ideal for humidity control.
  4. Benefits:
    • Reduces energy loss by recovering 50-90% of the heat from exhaust air.
    • Maintains indoor air quality by supplying fresh air while minimizing heating/cooling costs.
  5. Operation in Fresh Air System:
    • A fan draws stale air from the building through the exchanger while another fan pulls fresh outdoor air in.
    • The exchanger ensures the incoming air is tempered (closer to indoor temperature) before distribution, reducing the load on HVAC systems.
  6. Moisture Control (in some models):
    • Enthalpy exchangers also transfer moisture, preventing overly dry or humid indoor conditions.

The system ensures ventilation efficiency, energy savings, and comfort by recycling heat while maintaining air quality.

Wärmepumpen-Frischluftventilatorsystem in China

A heat pump fresh air ventilator system combines ventilation and energy recovery, using a heat pump to manage the temperature of incoming fresh air while simultaneously removing stale air from a space. This type of system is especially energy-efficient, as it not only improves indoor air quality but also recycles the thermal energy from the exhaust air.

Here’s how it typically works:

  1. Fresh Air Intake: The system draws in fresh air from the outside.
  2. Heat Pump Operation: The heat pump extracts heat from the exhaust air (or vice versa depending on the season) and transfers it to the incoming fresh air. In the winter, it can warm up the cold outside air; in the summer, it can cool the incoming air.
  3. Ventilation: As the system works, it also ventilates the space by removing stale, polluted air, maintaining a constant flow of fresh air without wasting energy.

The benefits include:

  • Energieeffizienz: The heat pump reduces the need for additional heating or cooling, saving on energy costs.
  • Improved Air Quality: Constantly introducing fresh air helps remove indoor pollutants, ensuring better air quality.
  • Temperature Control: It can help maintain comfortable indoor temperatures year-round, whether heating or cooling is needed.

These systems are commonly used in energy-efficient buildings, homes, and commercial spaces where both air quality and energy savings are priorities.

The utilization of air-to-air heat exchangers in ventilation and energy-saving engineering

The core function of an air-to-air heat exchanger is to transfer the residual heat carried in the exhaust air (indoor exhaust air) to the fresh air (outdoor intake air) through heat exchange, without directly mixing the two airflows. The entire process is based on the principles of heat conduction and energy conservation, as follows:

Exhaust waste heat capture:
The air expelled indoors (exhaust) usually contains a high amount of heat (warm air in winter and cold air in summer), which would otherwise dissipate directly to the outside.
The exhaust air flows through one side of the heat exchanger, transferring heat to the heat conducting material of the heat exchanger.
Heat transfer:
Air to air heat exchangers are usually composed of metal plates, tube bundles, or heat pipes, which have good thermal conductivity.
Fresh air (air introduced from outside) flows through the other side of the heat exchanger, indirectly contacting the heat on the exhaust side, and absorbing heat through the wall of the heat exchanger.
In winter, fresh air is preheated; In summer, the fresh air is pre cooled (if the exhaust air is air conditioning cold air).
Energy recovery and conservation:
By preheating or pre cooling fresh air, the energy consumption of subsequent heating or cooling equipment is reduced. For example, in winter, the outdoor temperature may be 0 ° C, with an exhaust temperature of 20 ° C. After passing through a heat exchanger, the fresh air temperature may rise to 15 ° C. This way, the heating system only needs to heat the fresh air from 15 ° C to the target temperature, rather than starting from 0 ° C.
Airflow isolation:
Exhaust and fresh air flow through different channels in the heat exchanger to avoid cross contamination and ensure indoor air quality.
technological process
Exhaust collection: indoor exhaust gas is guided to the air-to-air heat exchanger through a ventilation system (such as an exhaust fan).
Fresh air introduction: Outdoor fresh air enters the other side of the heat exchanger through the fresh air duct.
Heat exchange: Inside the heat exchanger, exhaust and fresh air exchange heat in isolated channels.
Fresh air treatment: Preheated (or pre cooled) fresh air enters the air conditioning system or is directly sent into the room, and the temperature or humidity is further adjusted as needed.
Exhaust emission: After completing heat exchange, the exhaust temperature decreases and is finally discharged outdoors.
Types of air-to-air heat exchangers
Plate heat exchanger: composed of multiple layers of thin plates, with exhaust and fresh air flowing in opposite or intersecting directions in adjacent channels, resulting in high efficiency.
Wheel heat exchanger: using rotating heat wheels to absorb exhaust heat and transfer it to fresh air, suitable for high air volume systems.
Heat pipe heat exchanger: It utilizes the evaporation and condensation of the working fluid inside the heat pipe to transfer heat, and is suitable for scenarios with large temperature differences.
Vorteil
Energy saving: Recovering 70% -90% of exhaust waste heat, significantly reducing heating or cooling energy consumption.
Environmental Protection: Reduce energy consumption and lower carbon emissions.
Enhance comfort: Avoid direct introduction of cold or hot fresh air and improve indoor environment.

Fully automatic non partition air filter production line

Fully automatic non partition air filter production line

The fully automatic non partition air filter production line is a highly automated production system, typically used to produce high-performance air filters, widely used in industrial, commercial, and household air purification equipment. Its core feature is the use of a non partition design to improve the filtration efficiency of the air filter and reduce the resistance of air flow.

Main features:
Partition free design: Traditional air filters typically use partitions to separate the filter material layer, while partition free design can effectively reduce obstacles to air flow, thereby improving filtration efficiency and reducing energy consumption.
Fully automated operation: From raw material cutting, filter material assembly, to finished product packaging, the production line achieves full automation, reduces manual intervention, and improves production efficiency and consistency.
High precision control system: By integrating advanced automation control systems and sensors, it ensures precise control of the production process and achieves high-quality filter products.
Fast switching and flexibility: The production line supports the production of filters of different specifications and types, and can quickly switch production modes to meet the needs of different customers.
Efficient production capacity: Design efficient processes and modular systems that can meet large-scale production requirements and ensure stable product quality.

Vergleich des PUE für Kühltechnologien in Rechenzentren

Der PUE-Wert (Power Usage Effectiveness) ist ein wichtiger Indikator zur Messung der Energieeffizienz in Rechenzentren. Je näher der PUE-Wert bei 1 liegt, desto höher ist im Idealfall die Energieeffizienz. Im Folgenden sind typische PUE-Wertebereiche für verschiedene Kühltechnologien aufgeführt:

冷却技术 典型PUE值 适用场景

传统风冷 1.7 - 2.5 中小型数据中心、气候炎热地区

热/冷通道隔离 1.3 - 1.6 大型数据中心

间接蒸发冷却 1.1 - 1.3 干燥地区、节能要求高的数据中心

冷冻水系统 1.2 - 1.5 高密度负载

浸没式液冷 1.05 - 1.2 高性能计算(HPC)、超高热密度场景

自由冷却 1.1 - 1.3 寒冷地区

热回收冷却 1.2 - 1.4 热能循环利用需求高的数据中心

AI智能温控 1.1 - 1.2 超大规模数据中心

beste kombinierte Heiz- und Klimaanlagen

Eine modulare Klimaanlage ist ein Luftaufbereitungsgerät, das aus verschiedenen Funktionsteilen besteht. Die Produktreihe ermöglicht eine umfassende Luftqualitätsbehandlung gemäß den Prozessanforderungen verschiedener Produktionslinien hinsichtlich Temperatur, Luftfeuchtigkeit und Sauberkeit. Der Luftvolumenbereich reicht von 650 bis 30.000 Kubikmetern pro Stunde. Abhängig vom tatsächlichen Bedarf der Nutzer und dem verfügbaren Installationsraum vor Ort können vielfältige Strukturkombinationen realisiert werden, um den Anforderungen verschiedener pharmazeutischer Maschinen und Fertigungslinien für die Lebensmittelverarbeitung gerecht zu werden. Anfragen sind gerne per E-Mail möglich.

air conditioning units

Lüftungswärmetauscher für den Gemüse-Niedertemperaturverarbeitungsbereich und den Supermarkt-Sortierbereich

Bei der Verarbeitung von Gemüse bei niedrigen Temperaturen besteht die Hauptfunktion des Lüftungswärmetauschers darin, eine geeignete Temperatur in der Verarbeitungsumgebung sicherzustellen, um die Frische und Qualität des Gemüses zu erhalten. Lüftungswärmetauscher nutzen effiziente Wärmeaustauschtechnologie, um die Wärme im Innenbereich abzuleiten und gleichzeitig kalte oder gekühlte Außenluft für eine effektive Temperaturregelung einzuführen.
Darüber hinaus muss beim Lüftungswärmetauscher im Niedertemperatur-Gemüseverarbeitungsbereich auch die Feuchtigkeitskontrolle berücksichtigt werden, da übermäßige Feuchtigkeit zu Gemüsefäule führen kann. Daher sind einige Lüftungswärmetauscher auch mit Feuchtigkeitsregulierungsfunktionen ausgestattet, um sicherzustellen, dass die Luftfeuchtigkeit in der Verarbeitungsumgebung in einem angemessenen Bereich bleibt.
Der Sortierbereich eines Supermarkts oder Einkaufszentrums ist für das Sortieren, Verpacken und Ausliefern von Waren zuständig. Die Hauptfunktion des Lüftungswärmetauschers in diesem Bereich besteht darin, Frischluft zuzuführen und trübe Raumluft sowie überschüssige Wärme abzuführen.
Der Lüftungswärmetauscher im Sortierbereich von Supermärkten verfügt in der Regel über ein großes Luftvolumen und eine effiziente Wärmeaustauschleistung, um den Anforderungen großer Räume und eines hohen Fußgängeraufkommens gerecht zu werden. Gleichzeitig müssen sie leicht zu warten und zu reinigen sein, um einen langfristig stabilen Betrieb zu gewährleisten.
Ob in der Gemüseverarbeitung mit niedrigen Temperaturen oder im Sortierbereich eines Supermarkts – Lüftungswärmetauscher sind unverzichtbare und wichtige Geräte. Durch effiziente Klimatisierung und Temperaturregelung sorgen sie für ein angenehmes und gesundes Arbeitsumfeld in diesen Bereichen und tragen so zur Verbesserung der Produktionseffizienz und Produktqualität bei.
Unser Kreuz-Gegenstrom-Plattenwärmetauscher besteht aus hochwertiger hydrophiler Aluminiumfolie, Epoxidharz-Aluminiumfolie, Edelstahl, Polycarbonat und anderen Materialien. Die Luft strömt teilweise im Kreuzstrom und teilweise im Relativstrom, um die Übertragung von Gerüchen und Feuchtigkeit zu vermeiden. Wird zur Energierückgewinnung in zivilen und gewerblichen Lüftungssystemen sowie in industriellen Lüftungssystemen eingesetzt. Schnelle Wärmeleitung, keine Sekundärverschmutzung, guter Wärmeübertragungseffekt.

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